Unlock sustainable practices with recycling solutions encompassing mobile screens and more. Explore innovative technologies and methods to responsibly manage electronic waste, including mobile screens, while promoting environmental conservation. Discover efficient recycling strategies and eco-friendly approaches to minimize electronic waste, contributing to a cleaner, greener future.

  • Duplex – System R900 and R800

    In order to optimize the machine utilization and to guarantee a versatile operation of the crushing plants, the Rockster Team has developed the unique and patented Duplex System which enables the customer to change the single crushing units.

    Both units can be installed on the same chassis and in shortest time changed from Jaw crusher into Impact crusher – and vice versa.

    The track mounted crushing plant convinces as Impact crusher R900 with perfect cubic final grain quality and highest performance and allows flexible operation in recycling of asphalt, concrete and rubble and as Jaw crusher R800 is the ideal solution for any applications which demand highest requirements to the wear parts in recycling of toughest aggregates and in virgin stones.

  • ENCORE PACKER – EP100P – Tire Baler

    The EP100P portable waste tire packer is a vertical down stroke portable baler which compresses approximately 100 whole passenger, light and commercial truck tires into a bale measuring 30″ X 50″ X 60″. The weight of the completed bale is approximately one ton. Weight of the bale can be increased to one metric tonne. 25-28 bales can be loaded into a 40 foot ocean container for export.

    The baler and three persons are capable of averaging four bales an hour on a steady basis. The baler is also capable of baling other recyclables such as cardboard, aluminum, etc. With proper training, it is possible to incorporate two whole commercial truck tires or tractor tires in each passenger bale. This eliminates the need for a costly tire cutter. The completed bales are easily handled with a fork-lift, front-end loader or logger’s clam.

    SPECIFICATIONS

    Weight:  11,800 pounds (certified scale weight) off truck
    10,980 pounds when hooked to towing vehicle
    Tongue weight 820 pounds
    Dimensions in Transit:  Height 8’6”, Length 24’, Width 6’11”
    Dimensions in Operation:  Height 13’6”, Length 30’, Width 6’11”

    TRAILER

    • Axles:  Tandem rubber torsion insert, each rated for 7,000 lbs. with electric brakes
    • Safety breakaway system DOT specifications
    • Tires:  Four 235:85R16 10 ply rated.   Spare tire mounted on rack on tongue
    • Hitch:  Standard is gooseneck with 2 5/16” ball. Other options are special order
    • Highway trailer lighting package DOT specifications
    • Jacks:  One in front and one at each rear corner for stability in raising and lowering unit when not attached to towing vehicle
    • Hydraulic tank:  50 gallon capacity, suction screen, and a replaceable 10 micron internal return cartridge filter.
    • Fuel tank:  30 gallon capacity diesel fuel
    • Battery:  12 volt, 630 cold cranking amps.  Lockable battery compartment
    • Baling wire storage rack:   Capable of storing 4 bundles of wire
    • Engine:  49HP Deutz diesel with 3year/3,000 hour manufacturer’s warranty.

    BALER

    • Twin 6” hydraulic compression rams
    • All controls manual hydraulic, emergency cylinder stop when handle is released
    • Power beyond hydraulic controls for safety
    • Hydraulic operating pressure preset at 1800 psi on pressure line, max 3,000 psi. Pressure can be increased to allow 110 tires for a metric ton bale.
    • Hydraulic pump:  Gear pump, volume 38 gallons per minute at 2700 rpm
    • Hydraulic cooler for prolonged hydraulic oil life
    • Cycle time:  Under 30 seconds
    • Bale chamber:  30” deep by 60” wide
    • Doors:  Heavy duty 3/8 inch steel plate with solid pin hinges
    • 10 retainer dogs per door
    • Bale ejection chains
    • Fuel consumption:  Average 1 gallon per hour of SAC #2 diesel fuel
    • Baling wire: 12 ft. long,  9 gauge galvanized Square-Lok  steel wires,  5 per bale
    • Capacity:  100 whole passenger/light truck tires.  2 whole commercial truck tires can be substituted for 10 whole passenger tires
    • Standard colors are green and yellow.  Custom colors are special order N/C
    • Industry standard bale size:  30” by 50” by 60 “ with a weight of 2,000 pounds
    • Half bales can be made with optional false chamber bottom.  Special order
    • Production:  Average production 400 PTE (passenger tire equivalent) tires/hour
    • Purpose:  Designed extra heavy duty specifically for tires but capable of baling plastics, aluminum and steel cans, corrugated, etc.
    • Warranty:  One year on all components, 3 year/3,000 hours on Deutz engine.
    • Each machine comes with Baler Operator’s Instruction and Maintenance Manual, Deutz Diesel Engine Operator’s Manual.
    • Training:  On site operator training is done by factory authorized personnel at the time of delivery.
  • EP200P Portable White Goods Baler

    The baler and two persons are capable of making three to four bales on a steady basis. The completed bales are easily handled with a fork-lift, front-end loader or logger’s clam.

    The EP200P portable white goods baler is a vertical down stroke portable baler which compresses approximately 2000 lbs into a bale measuring 30″ X 50″ X 70“. The baler and two persons are capable of making from three to four bales an hour on a steady basis. The baler is also capable of baling other recyclables such as cardboard, aluminum etc. The completed bales are easily handled with a fork-lift, front-end loader or logger’s clam.

    DETAILED SPECIFICATIONS

    WEIGHT

    Unit weight 12,500 lbs

    DIMENSIONS

    In Transit 9’ High, 24’ Long. and 6’11” Wide
    Operational 13’6” High, 31’ Long and 6’11” Wide

    ENGINE

    Engine Model Kubota V2203M-FG
    Engine Type Vertical, 4-cycle liquid-cooled diesel
    Number of Cylinders 4
    SAE Gross Inter. HP 49 HP/2800 RPM
    SAE Net Inter. HP 46 HP/2800 RPM
    SAE Net Contin. HP 40 HP /2800 RPM
    Fuel tank capacity 30 gallons

    OPERATING SPECS

    Cycle Time Under 30 seconds
    Controls Manual Hydraulic
    Operation Bale Ejection System
    Production 3-4 bales per hour (2-3 person crew)

    HYDRAULIC SYSTEM

    Controls Manual hydraulic
    Tank capacity 50 gallons

    SAFETY SPECS

    In use Emergency cylinder stop when handle released
    In use Power beyond hydraulic controls for safety
    In transport Breakaway system on trailer
    In use Murphy safety shut-off switch
    In use Rear stabilizers

    TRAILER SPECS

    Hitch System Gooseneck, others available
    Gauges Tachometer, hour meter and sight gauges
    Axles Tandem, rubber torsion inserts, 7000 lbs

    BALER SPECS

    Chamber Dimensions 30” x 70”
    Rams Twin 6’ rams
    Materials Heavy-duty 3/8” plate steel doors

    WARRANTY

    Kubota Engine 3 year/3,000 hour warranty in USA
    Baler 1 year warranty, 5 year structural

    OPTIONS

    Color Green & Yellow, custom colors by special request
    Hitch System Gooseneck standard, others available
    Model Type Stationary or mobile
    Power Diesel or electric
    Axles/brakes Air over hydraulic axles and brake on request for Overseas applications
  • Mobile screening plant RDS514/RTS514

    The track-mounted two-deck screening plant RDS514 combines efficiency with robust but compact design, short setup times, superior screening results and reduced fuel consumption. The RDS514 is used for screening of sand, gravel, construction and demolition waste. Like all Rockster screening plants, the RDS514 is easy to handle and can be single operated. With the same technical design as the RDS514, the mobile screen RTS514 has a third screening deck for an additional final fraction and very well defined grain.

  • MS 3000 MINISHARK

    ideally suited to smaller shredder projects

    The low-cost introduction to the world of Willibald shredders for smaller throughput volumes.

    Success breeds success: The former entry-level model series Minimax 2000 was now been combined with the components of the extremely successful EP 5500 Shark series. The result is the new MINISHARK 3000. The “little shark” is now the entry-level model for the “Willibald world of shredders” and promises optimum results at a lower cost.

    Due to customer demand, Willibald decided to build a new entry shredder based on the popular EP Shark. The flexible shredding system which can be operated anytime via remote control guaranties up to now an individual grain size.

    The compact Minishark convinces in its performance and economy and processes reliable a wide range of materials from green waste, over compost materials and demolition wood up to different wood packings . Depending on the characteristics /composition of the input material the wood can be processed into a thermally usable wood chip product.

    For an better adaption to your individual requirements, you can choose one of two rotor types:

    • rotor with 22 fixed tools
    • rotor with 18 swinging flails

    Especially suitable for 

    Green waste; matured timber (already fractured); pallets; bark; peat; bio gas substrates  

    characteristics / USP´s

      • diesel hydraulic drive
      • Chassis with 80 km/h road license – ABS standard
      • sturdy and low-wear endless floor & aggressive infeed roller
      • mechanical rotor drive through short 8-fold power belt
      • rotor with 22 fixed tools (little servicing/tools individual changeable) or a rotor with with   18 swinging flails
      •  (distance variation between rakes and rotor)
      • all functions can be operate by control box or optional remote control -easy operation via auto start and stop button
      • maintenance position with an unique access for servicing and maintenance

    DOWNLOAD MORE PRODUCT INFO HERE

  • R1100DE TRACK-MOUNTED HYBRID IMPACT CRUSHER

    THE WORLD’S ONLY HYBRID CRUSHER!

    INCREASE PERFORMANCE – DECREASE FUEL CONSUMPTION!

    The track-mounted hybrid impact crusher R1100DE combines permanent magnet drive technology with a power cap system to reduce fuel consumption by up to 30%.

    Therefor Rockster’s hybrid crusher was nominated at the World Demolition Awards in the category“INNOVATION 2014”.

    Rockster’s new R1100DE hybrid impact crusher is nominated for the Innovation Award

    The World Demolition Award is one of the most respectable awards worldwide, concerning the Demolition and Recycling Industry.

    The Awards are intended to reward best practice and innovation within the demolition industry and 2014 represents the 6th consecutive year they have been held.
    The judging panel is made up of eight highly respected figures from the global demolition sector – including the current President of the European Demolition Association.
    The innovation award is an award open solely to manufacturers and unique in the respect of being the only global award to be judged by the demolition industry itself. In order to be shortlisted – the products have already gone through a rigorous judging process and represent the cream of this years’ entries.
    The winners of each category will be announced at the 2014 World Demolition Summit that will be held at the NH Grand Krasnapolski Hotel in Amsterdam on November 6, with the Awards being presented at the Gala Dinner.

    Hybrid crusher R1100DE is one of worldwide 6 nominees in the category “Innovations”

    Rockster submitted its latest revolutionary project – the first parallel hybrid impact crusher worldwide – and was shortlisted for this year’s World Demolition Awards in the category “Innovation Award – Series Product”.

    Overview of the latest features of Rockster’s new development:

    • With the exclusive “Power Caps” system the machine can store electrical energy to manage demand peaks for a smooth and continuous production of up to 450 tons per hour.
    • The unique design, incorporating the permanent magnetic drive technology with the Power Caps system allows to decrease the fuel consumption up to 30%.
    • The hydrostatic pumps supply only the oil flow needed, reducing system heat and saving costs.
    • Through the new control display, the new R1100DE has the possibility of continuous, fully hydraulic gap adjustment.
    • The hydraulic overload protection assures a prevention of blockages and the automatic, continuous control of the adjusted feeder speed.
    • The R1100DE is also equipped with the unique, double-functional return belt system, meaning it can be used as a discharge conveyor to produce two final products in one workflow, as well as for return of oversized materials directly back to the feeder for a closed circuit.
    • The hybrid crusher can also be converted from an impact into a jaw crusher with its patented DUPLEX system.
    • Rockster is proud that very experienced professionals of the global demolition industry nominated this newly developed machine as “INNOVATION 2014”.

    DOWNLOAD MORE PRODUCT INFO HERE

  • R1100DS track-mounted impact crusher

    Increased user comfort

    With the recently developed multi-function display the crushing gap can be adjusted fully hydraulically and continuously, so the final material can be defined simply and easily and thus an exact screening curve is guaranteed. The conveying velocity continuously adapts the crusher load and the operating pressure of the main conveyor, which prevents overload and downtimes. If necessary, the vibrating feeder can be infinitely controlled manually via the remote control.

    Unique return system
    The R1100DS impact crusher can be ordered with a screen/return system consisting of screen box and return belt, thus crushing and screening on one mobile plant is possible. With the exceptional double functional return system, which is patented by Rockster, you can use also the return belt as stockpile conveyor with a discharge height of approximately 4 meters (13.12 ft). Dismantling for transport is not necessary, which mainly reduces set-up times. Through the use of screen box and return belt you can produce exact final material, which in turn leads to a significant increase in profit for the customer.

    Easy accessibility
    By hydraulic cylinders on the screen box, it can be quickly and easily lowered for maintenance and exchange of the screens, also the connection and disconnection of the main belt is much easier.

    Moreover the main conveyor can be quickly serviced or repaired by the new main conveyor belt service device. A permanently installed device carries the belt and keeps it in position, so you have easy access.

    The optional main belt wear protection increases the life of the main bands ? significantly. The easily adjustable material protection forms a bed for deceleration and deflection of the material to be crushed, thus reducing the direct charge of the main belt.

    Flexible applications
    The R1100DS is “duplex-able” like its predecessor the R1100D. With Rockster’s patented DUPLEX system, it can be converted in a few hours from an impact crusher to a jaw crusher. Therefore the machine utilization can be uniquely optimized by an almost unlimited application possibility. This provides operators with outstanding versatility to use the machine in a variety of different applications.

  • R1100S TRACK-MOUNTED IMPACT CRUSHER

    Introducing the turbo-crusher with compact dimensions!

    Rockster’s mobile crushing plants ensure profitable recycling of asphalt, concrete, demolition rubble, and natural stone. The latest addition to the Rockster product range, the mobile track-mounted Impact Crusher R1100, has already made a successful entry into the market, delivering the best final grain quality.

    The Rockster Impact crusher delivers exceptional performance with a high crushing ratio. Featuring 2 hydraulically adjustable swing-beams and rotor speed variation, it offers optimal control over the final grain. The hammers are selected individually for each application and can be used bilaterally. With high-quality wear materials, wear is minimized, ensuring prolonged durability.

  • R700 track-mounted impact crusher

    The mobile Impact crusher R700S was specially developed for applications on limited space – as happening on innercity jobsites.
    The R700S is easily transported from one jobsite to another through its optimal measures and is the perfect combination of compactness and maximum performance.

    The mobile crushing plants of Rockster guarantee profitable recycling of asphalt, concrete and demolition rubble as well as natural stone. The latest model in the product range of Rockster, the mobile track mounted Impact Crusher R700S, has already been successfully introduced into the market and ensures best final grain quality.

  • R800 track-mounted jaw crusher

    Flexible, powerful and reliable

    Due to limited disposal possibilities, rising landfill site tipping costs, and the ever increasing shortage of raw material, an improved non-polluting solution is required.
    Consequently recycling and the reprocessing of construction debris nowadays get more and more important.

    The mobile track mounted Jaw crusher R800 of Rockster is the ideal solution for any applications which demand highest requirements to the wear parts. Beside recycling in Construction and Demolition (C&D) recycling, this robust crusher can perform on the toughest of aggregates in the hardest and most abrasive of conditions.

  • RDS 410 Screening System

    The extremely efficient, but still very compact track-mounted trommel screen RTT720 is applicable for construction or demolition waste as well as for compost, wood chips, soil and industrial waste. The high efficient screen allows screening of defined grain. The RTT720 ensures the optimum in flexibility and mobility with the greatest possible performance coupled with maximum fuel efficiency.

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