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MS 3000 MINISHARK
ideally suited to smaller shredder projects
The low-cost introduction to the world of Willibald shredders for smaller throughput volumes.
Success breeds success: The former entry-level model series Minimax 2000 was now been combined with the components of the extremely successful EP 5500 Shark series. The result is the new MINISHARK 3000. The “little shark” is now the entry-level model for the “Willibald world of shredders” and promises optimum results at a lower cost.
Due to customer demand, Willibald decided to build a new entry shredder based on the popular EP Shark. The flexible shredding system which can be operated anytime via remote control guaranties up to now an individual grain size.
The compact Minishark convinces in its performance and economy and processes reliable a wide range of materials from green waste, over compost materials and demolition wood up to different wood packings . Depending on the characteristics /composition of the input material the wood can be processed into a thermally usable wood chip product.
For an better adaption to your individual requirements, you can choose one of two rotor types:
- rotor with 22 fixed tools
- rotor with 18 swinging flails
Especially suitable for
Green waste; matured timber (already fractured); pallets; bark; peat; bio gas substrates
characteristics / USP´s
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- diesel hydraulic drive
- Chassis with 80 km/h road license – ABS standard
- sturdy and low-wear endless floor & aggressive infeed roller
- mechanical rotor drive through short 8-fold power belt
- rotor with 22 fixed tools (little servicing/tools individual changeable) or a rotor with with 18 swinging flails
- (distance variation between rakes and rotor)
- all functions can be operate by control box or optional remote control -easy operation via auto start and stop button
- maintenance position with an unique access for servicing and maintenance
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TBU 3P – Mobile Compost Heap Turner
Our mobile compost turner, designed for 3-point linkage with a tractor boasting a minimum of 130 HP engine, ensures absolutely precise, vertical restacking of materials. This process guarantees thorough mixing of inner and outer windrow-layers, resulting in a rapidly ripened, homogeneous end product of the highest quality.
Application Areas:
- Compost windrows
Target Groups:
- Compost plants and humus plants
Unique Selling Propositions:
- Compact and easy-to-operate machine
- High throughput
- Space-saving compared to triangle windrows (windrow height up to 3 meters)
- Excellent mixing of material strata, including shredding of wood pieces
- Reactivation of microorganisms through improved air supply
- Shorter composting process and higher compost quality
- Compatible with tractors with solid Powerdrive PTO shaft (130 HP minimum – 300 HP maximum) featuring an overload clutch
- Easy changeable milling tools
- Adjustable dropping distance of the material using a dropping clap on the rubber conveyor belt
- Operates in pull direction with a clear view for the operator
- Optional swinging trailing axle for smaller tractors
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UZ 80 Electrical stationary shredder
The Universal Shredder UZ 80, a stationary solution equipped with 12 swinging hammers, stands out as our smallest model. It efficiently crushes various materials such as soil, bark, peat, compost, and smaller wood pieces with remarkable speed. Its key feature lies in its ability to operate continuously and automatically without interruptions. When paired with additional conveyor belts, the entire process, from material supply to removal, runs seamlessly.
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Willibald EP5500 Shark V
The latest Willibald series redefines expectations in both biomass preparation and composting processes, achieving results previously considered unattainable. Thanks to the unique shredding systems of the EP series, a wide range of materials can be processed precisely to meet specific requirements. The Sharks have established themselves successfully not only in composting but also in the vital field of biogas substrate treatment within the biomass application. Moreover, the “Willibald Sharks” excel in bark and peat processing, as well as in producing wood chips from leftover and old wood materials (e.g., pallets) for thermal recycling purposes. Selecting the appropriate Shark type ensures optimal shredding results tailored to individual material needs.
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Willibald Flex Star 3000
Once the original materials have been shredded and (depending on the material) turned over several times, everything has to be screened. That’s because only perfect separation of the different-sized components delivers a perfect result. From compost and bark mulch to wood chips to nutrient-rich soil – the finest possible screening WILLIBALD-style guarantees maximum size consistency with every material.
Powerful screening of 3 fractions in a single operation
The new Flex-Star 3000 star-type screen was designed for the purpose of screening biomass, compost, pre-crushed old wood, bark mulch and wood chips into three fractions in just one operation, and then discharging it separately. The Flex-Star 3000 really comes into its own when conventional screening technology reaches its limits. Damp and sticky bulk materials that tend to quickly stick to screen bases are screened out efficiently and economically. A material discharge belt height of around 3.80 m allows a large storage capacity under the screen, and consequently optimized wheel loader operation also.
The Flex-Star 3000 is assembled on a chassis with an 80 km/h road license, a standard pneumatic system and ABS, and is driven by a powerful 75 KW (102 HP) 4-cylinder Perkins Diesel engine. This produces its maximum torque at 1,600 rpm and complies with the current emissions regulations. At the same time, the low consumption values and a large 150l Diesel tank guarantee long periods of uninterrupted operation.
The compact size of just 10.30 m provides the required mobility and optimum operation even where space is at a premium. The large infeed hopper guarantees even loading and thereby high throughout of up to 160 cbm per hour combined with exact material separation. The core of the screening system is the screen decks developed by J. Willibald GmbH with finger metal bars on flexible shafts. The modular design allows the screen to be used as a 2-fraction screen or a 3-fraction screen. The changeover is hydraulic and is performed easily and quickly via the remote control. Efficient screening of 3 fractions in a single operation for precise biomass, compost and wood chip processing
- Steplessly adjustable Diesel hydraulic drive
- Large-volume hopper (approximately 6m)
- Fine-grain, medium-grain and coarse-grain stages can be set via the speed of the star shafts
- Space-saving and economical screening inlays
- Modular replacement possible of screen deck for fine stage and coarse stage
Areas of use:
- Biomass, compost, wood shavings, wood chips, bark mulch
target groups:
- compost plants; humus plants; Bio mass power plants
Features:
- Flexible use (can be used in a variety of materials)
- Works well even with damp material
- compact construction: Can be used even in restricted spaces thanks to short design
- Quick & easy changeover from the transport position to the working position
- diesel hydraulic drive actual (100 HP Perkins engine)
- Chassis with 80 km/h road license – ABS standard
- big material infeed hopper
- Large material infeed hopper – material fed in by means of endless floor with high carriers– speed continuously adjustable by potentiometer
- Stepless adjustment of the individual screen decks (speed of the star shafts) – the grain size and quality can be determined by this
- Both screen decks can be easily changed (approx. 2h per screen deck)
- The metal finger metal bars are individually changeable
- Easy to maintain thanks to components that can be moved away
- All components can be operated by radio control (optional)
- Easy operation > Automatic Start – Stop
- Machine can be moved at crawling speed
- Greater dropping distance possible thanks to longer conveyors
- Modular design (can be optionally used as a 3-fraction or 2-fraction screening system)
https://www.youtube.com/watch?v=4LTKLSuoDzM
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ENCORE PACKER – EP100P – Tire Baler
The EP100P portable waste tire packer is a vertical down stroke portable baler which compresses approximately 100 whole passenger, light and commercial truck tires into a bale measuring 30″ X 50″ X 60″. The weight of the completed bale is approximately one ton. Weight of the bale can be increased to one metric tonne. 25-28 bales can be loaded into a 40 foot ocean container for export.
The baler and three persons are capable of averaging four bales an hour on a steady basis. The baler is also capable of baling other recyclables such as cardboard, aluminum, etc. With proper training, it is possible to incorporate two whole commercial truck tires or tractor tires in each passenger bale. This eliminates the need for a costly tire cutter. The completed bales are easily handled with a fork-lift, front-end loader or logger’s clam.
SPECIFICATIONS
Weight: 11,800 pounds (certified scale weight) off truck
10,980 pounds when hooked to towing vehicle
Tongue weight 820 pounds
Dimensions in Transit: Height 8’6”, Length 24’, Width 6’11”
Dimensions in Operation: Height 13’6”, Length 30’, Width 6’11”TRAILER
- Axles: Tandem rubber torsion insert, each rated for 7,000 lbs. with electric brakes
- Safety breakaway system DOT specifications
- Tires: Four 235:85R16 10 ply rated. Spare tire mounted on rack on tongue
- Hitch: Standard is gooseneck with 2 5/16” ball. Other options are special order
- Highway trailer lighting package DOT specifications
- Jacks: One in front and one at each rear corner for stability in raising and lowering unit when not attached to towing vehicle
- Hydraulic tank: 50 gallon capacity, suction screen, and a replaceable 10 micron internal return cartridge filter.
- Fuel tank: 30 gallon capacity diesel fuel
- Battery: 12 volt, 630 cold cranking amps. Lockable battery compartment
- Baling wire storage rack: Capable of storing 4 bundles of wire
- Engine: 49HP Deutz diesel with 3year/3,000 hour manufacturer’s warranty.
BALER
- Twin 6” hydraulic compression rams
- All controls manual hydraulic, emergency cylinder stop when handle is released
- Power beyond hydraulic controls for safety
- Hydraulic operating pressure preset at 1800 psi on pressure line, max 3,000 psi. Pressure can be increased to allow 110 tires for a metric ton bale.
- Hydraulic pump: Gear pump, volume 38 gallons per minute at 2700 rpm
- Hydraulic cooler for prolonged hydraulic oil life
- Cycle time: Under 30 seconds
- Bale chamber: 30” deep by 60” wide
- Doors: Heavy duty 3/8 inch steel plate with solid pin hinges
- 10 retainer dogs per door
- Bale ejection chains
- Fuel consumption: Average 1 gallon per hour of SAC #2 diesel fuel
- Baling wire: 12 ft. long, 9 gauge galvanized Square-Lok steel wires, 5 per bale
- Capacity: 100 whole passenger/light truck tires. 2 whole commercial truck tires can be substituted for 10 whole passenger tires
- Standard colors are green and yellow. Custom colors are special order N/C
- Industry standard bale size: 30” by 50” by 60 “ with a weight of 2,000 pounds
- Half bales can be made with optional false chamber bottom. Special order
- Production: Average production 400 PTE (passenger tire equivalent) tires/hour
- Purpose: Designed extra heavy duty specifically for tires but capable of baling plastics, aluminum and steel cans, corrugated, etc.
- Warranty: One year on all components, 3 year/3,000 hours on Deutz engine.
- Each machine comes with Baler Operator’s Instruction and Maintenance Manual, Deutz Diesel Engine Operator’s Manual.
- Training: On site operator training is done by factory authorized personnel at the time of delivery.
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EP200P Portable White Goods Baler
The baler and two persons are capable of making three to four bales on a steady basis. The completed bales are easily handled with a fork-lift, front-end loader or logger’s clam.
The EP200P portable white goods baler is a vertical down stroke portable baler which compresses approximately 2000 lbs into a bale measuring 30″ X 50″ X 70“. The baler and two persons are capable of making from three to four bales an hour on a steady basis. The baler is also capable of baling other recyclables such as cardboard, aluminum etc. The completed bales are easily handled with a fork-lift, front-end loader or logger’s clam.
DETAILED SPECIFICATIONS
WEIGHT
Unit weight 12,500 lbs DIMENSIONS
In Transit 9’ High, 24’ Long. and 6’11” Wide Operational 13’6” High, 31’ Long and 6’11” Wide ENGINE
Engine Model Kubota V2203M-FG Engine Type Vertical, 4-cycle liquid-cooled diesel Number of Cylinders 4 SAE Gross Inter. HP 49 HP/2800 RPM SAE Net Inter. HP 46 HP/2800 RPM SAE Net Contin. HP 40 HP /2800 RPM Fuel tank capacity 30 gallons OPERATING SPECS
Cycle Time Under 30 seconds Controls Manual Hydraulic Operation Bale Ejection System Production 3-4 bales per hour (2-3 person crew) HYDRAULIC SYSTEM
Controls Manual hydraulic Tank capacity 50 gallons SAFETY SPECS
In use Emergency cylinder stop when handle released In use Power beyond hydraulic controls for safety In transport Breakaway system on trailer In use Murphy safety shut-off switch In use Rear stabilizers TRAILER SPECS
Hitch System Gooseneck, others available Gauges Tachometer, hour meter and sight gauges Axles Tandem, rubber torsion inserts, 7000 lbs BALER SPECS
Chamber Dimensions 30” x 70” Rams Twin 6’ rams Materials Heavy-duty 3/8” plate steel doors WARRANTY
Kubota Engine 3 year/3,000 hour warranty in USA Baler 1 year warranty, 5 year structural OPTIONS
Color Green & Yellow, custom colors by special request Hitch System Gooseneck standard, others available Model Type Stationary or mobile Power Diesel or electric Axles/brakes Air over hydraulic axles and brake on request for Overseas applications -
RDS/ RTS 520
The extremely efficient, but still very compact track-mounted trommel screen RTT517 is applicable for construction or demolition waste as well as for soil, compost, wood chips, quarry overburden and incinerator ash. The high efficient screen allows screening of defined grain. The RTT517 ensures the optimum in flexibility and mobility with the greatest possible performance coupled with maximum fuel efficiency.
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Mobile screening plant RDS514/RTS514
The track-mounted two-deck screening plant RDS514 combines efficiency with robust but compact design, short setup times, superior screening results and reduced fuel consumption. The RDS514 is used for screening of sand, gravel, construction and demolition waste. Like all Rockster screening plants, the RDS514 is easy to handle and can be single operated. With the same technical design as the RDS514, the mobile screen RTS514 has a third screening deck for an additional final fraction and very well defined grain.
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R800 track-mounted jaw crusher
R 800
Flexible, Low-wear & Reliable. With the DUPLEX option
- Tier 4 Final / STAGE V Engine – 210kW / 285HP
- DUPLEX-OPTION: Change the impact with the jaw crusher on one machine in less than few hours.
- Hydrostatic crusher drive for consistent throughput
- Adjustment of rotation direction
- Optional Air Blower for seperation of light non-mineral materials
The mobile track-mounted jaw crusher R800 is the ideal solution for any application that demands strong wear parts and least amount of wear. In addition to efficient recycling of construction & demolition waste, the R800 is ideal for applications in hard natural rock.
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R700 track-mounted impact crusher
The mobile Impact crusher R700S was specially developed for applications on limited space – as happening on innercity jobsites.
The R700S is easily transported from one jobsite to another through its optimal measures and is the perfect combination of compactness and maximum performance.The mobile crushing plants of Rockster guarantee profitable recycling of asphalt, concrete and demolition rubble as well as natural stone. The latest model in the product range of Rockster, the mobile track mounted Impact Crusher R700S, has already been successfully introduced into the market and ensures best final grain quality.
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RDS 410 Screening System
The extremely efficient, but still very compact track-mounted trommel screen RTT720 is applicable for construction or demolition waste as well as for compost, wood chips, soil and industrial waste. The high efficient screen allows screening of defined grain. The RTT720 ensures the optimum in flexibility and mobility with the greatest possible performance coupled with maximum fuel efficiency.
